{"id":440,"date":"2019-10-11T09:00:52","date_gmt":"2019-10-11T08:00:52","guid":{"rendered":"https:\/\/dev.codethisfor.me\/redwood\/?p=440"},"modified":"2023-12-06T14:18:23","modified_gmt":"2023-12-06T14:18:23","slug":"5-common-wide-belt-problems-how-to-solve-them","status":"publish","type":"post","link":"https:\/\/dev.codethisfor.me\/redwood\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/","title":{"rendered":"5 common wide belt problems &#038; how to solve them"},"content":{"rendered":"<p>Wide belts can offer manufacturers greater reliability, variety &amp; robustness compared to traditional abrasives; however if used incorrectly, wide belts can soon become worn down and offer a less than perfect finish. From excessive dust production, to chatter marks \u2013 these are some of the most common issues faced.<\/p>\n<p>In our latest blog we\u2019re discussing some best practise for using wide sanding belts, to help you minimise problems, reduce maintenance costs and therefore boost productivity:<\/p>\n<p><strong>1. Chatter marks<\/strong><\/p>\n<p>Chatter marks are often the result of a splice on the abrasive belt. To prevent this, there are a few things manufacturers should do:<\/p>\n<ul>\n<li>Make sure your contact roller has the proper rubber hardness (durometer) for your application. You may be using the wrong type of roller for your application \u2013 metal or hard durometer rollers should only be used for stock removal.<\/li>\n<li>Check to make sure that the hold down roller is adjusted correctly based on your application and surface thickness.<\/li>\n<li>Make sure you\u2019re using the correct belt joint for your application.<\/li>\n<\/ul>\n<p><strong>2. Excessive dust production<\/strong><\/p>\n<p>To ensure occupational safety, it\u2019s paramount that manufacturers keep dust production to a minimum. If you find that dust is collecting in your machine, your dust extraction system may need reviewing to ensure it is working properly. If you\u2019re unsure, use an air flow meter and calculator to check the CFM (cubic feet per minute) for your dust extraction system, and make sure that it is operating to the manufacturer\u2019s specification.<\/p>\n<p><strong>3. Burned belts<\/strong><\/p>\n<p>Overloading belts can cause them to burn; meaning manufactures often find themselves shelling out for new belts, which could\u2019ve been avoided with the right production processes. Here are some things to consider:<\/p>\n<ul>\n<li>Removal rate \u2013 you may be trying to remove too much in one go. The grit of your belt will determine how much material you can remove. Also consider the material you\u2019re sanding &#8211; for example, if you\u2019re sanding a very soft wood, such as pine, there will generally be more loading as these woods have a higher resin content.<\/li>\n<li>Sanding location \u2013 using only a certain area of the belt can soon lead to the wear and tear of belts. Be sure to use the whole breadth of your abrasive belt to ensure you get maximum usage from it.<\/li>\n<li>Resin build up &#8211; You may have glue or resin built up on the work piece itself, leading to additional residue getting caught up on the belt, as a result of the heat produced from the sanding action.<\/li>\n<\/ul>\n<p><strong>4. Wavy lines<\/strong><\/p>\n<p>If you find your surface has wavy line after sanding, this could be a result of either the machine or the sandpaper. To identify the cause, consider the following:<\/p>\n<ul>\n<li>Contact roller \u2013 ensure you\u2019re using the correct roller for the surface. Using a roller that is too soft or has the incorrect grit for the material can often lead to a wavy finish.<\/li>\n<li>Belt \u2013 If you\u2019ve overloaded the belt or you\u2019ve had a long interval between belt changes, this could also explain why the surface finish is wavy.<\/li>\n<li>Grit combo \u2013 Trying to remove too much material at first, or skipping too many grits, can also lead to an undesired finish on surfaces.<\/li>\n<\/ul>\n<p><strong>5. Belt tracking off the machine<\/strong><\/p>\n<p>If your belt isn\u2019t tracking properly this can lead to a whole host of problems. Reasons for belt tracking can include: tension pressure, removal rate and improper storage of the belts, leading to damage.<\/p>\n<p>At Redwood we stock a number of wide belts \u2013 suitable for a variety of wood, metal &amp; glass applications. Take a look at our range here. You can also contact our technical department on <strong>023 9223 3310<\/strong> or at <a href=\"mailto:sales@redwoodinnovations.co.uk\">sales@redwoodinnovations.co.uk<\/a>, who will be able to advise you on the best belts for your application.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Wide belts can offer manufacturers greater reliability, variety &amp; robustness compared to traditional abrasives; however if used incorrectly, wide belts can soon&#8230;<\/p>\n","protected":false},"author":1,"featured_media":403,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[100,1,105,467],"tags":[],"class_list":["post-440","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-abrasives","category-all-articles","category-helpful-guides","category-sia-abrasives"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>5 common wide belt problems &amp; how to solve them - Redwood UK<\/title>\n<meta name=\"description\" content=\"Wide belts can offer manufacturers greater reliability, variety &amp; robustness compared to traditional abrasives; however if used incorrectly, wide belts can soon become worn down and offer a less than perfect finish. From excessive dust production, to chatter marks \u2013 these are some of the most common issues faced.\" \/>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"5 common wide belt problems &amp; how to solve them - Redwood UK\" \/>\n<meta property=\"og:description\" content=\"Wide belts can offer manufacturers greater reliability, variety &amp; robustness compared to traditional abrasives; however if used incorrectly, wide belts can soon become worn down and offer a less than perfect finish. From excessive dust production, to chatter marks \u2013 these are some of the most common issues faced.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/\" \/>\n<meta property=\"og:site_name\" content=\"Redwood UK\" \/>\n<meta property=\"article:published_time\" content=\"2019-10-11T08:00:52+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2023-12-06T14:18:23+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.redwood-uk.com\/wp-content\/uploads\/2022\/03\/e83730_eec21f33bee845d9bbf49ebad9d6d043_mv2.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"960\" \/>\n\t<meta property=\"og:image:height\" content=\"720\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"code.this\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"code.this\" \/>\n\t<meta name=\"twitter:label2\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/\",\"url\":\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/\",\"name\":\"5 common wide belt problems & how to solve them - Redwood UK\",\"isPartOf\":{\"@id\":\"https:\/\/dev.codethisfor.me\/redwood\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/dev.codethisfor.me\/redwood\/wp-content\/uploads\/2022\/03\/e83730_eec21f33bee845d9bbf49ebad9d6d043_mv2.jpg\",\"datePublished\":\"2019-10-11T08:00:52+00:00\",\"dateModified\":\"2023-12-06T14:18:23+00:00\",\"author\":{\"@id\":\"https:\/\/dev.codethisfor.me\/redwood\/#\/schema\/person\/12eade5f38aa61ad6a0a00b82afc42ec\"},\"description\":\"Wide belts can offer manufacturers greater reliability, variety & robustness compared to traditional abrasives; however if used incorrectly, wide belts can soon become worn down and offer a less than perfect finish. From excessive dust production, to chatter marks \u2013 these are some of the most common issues faced.\",\"breadcrumb\":{\"@id\":\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#breadcrumb\"},\"inLanguage\":\"en-GB\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-GB\",\"@id\":\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#primaryimage\",\"url\":\"https:\/\/dev.codethisfor.me\/redwood\/wp-content\/uploads\/2022\/03\/e83730_eec21f33bee845d9bbf49ebad9d6d043_mv2.jpg\",\"contentUrl\":\"https:\/\/dev.codethisfor.me\/redwood\/wp-content\/uploads\/2022\/03\/e83730_eec21f33bee845d9bbf49ebad9d6d043_mv2.jpg\",\"width\":960,\"height\":720},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/www.redwood-uk.com\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"5 common wide belt problems &#038; how to solve them\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\/\/dev.codethisfor.me\/redwood\/#website\",\"url\":\"https:\/\/dev.codethisfor.me\/redwood\/\",\"name\":\"Redwood UK\",\"description\":\"Redwood UK\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\/\/dev.codethisfor.me\/redwood\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-GB\"},{\"@type\":\"Person\",\"@id\":\"https:\/\/dev.codethisfor.me\/redwood\/#\/schema\/person\/12eade5f38aa61ad6a0a00b82afc42ec\",\"name\":\"code.this\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-GB\",\"@id\":\"https:\/\/dev.codethisfor.me\/redwood\/#\/schema\/person\/image\/\",\"url\":\"https:\/\/secure.gravatar.com\/avatar\/7971bc45b80d39dff0ac12a376683e7089aa84051e295a3cb23d2305524fa537?s=96&d=mm&r=g\",\"contentUrl\":\"https:\/\/secure.gravatar.com\/avatar\/7971bc45b80d39dff0ac12a376683e7089aa84051e295a3cb23d2305524fa537?s=96&d=mm&r=g\",\"caption\":\"code.this\"},\"url\":\"https:\/\/dev.codethisfor.me\/redwood\/author\/code-this\/\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"5 common wide belt problems & how to solve them - Redwood UK","description":"Wide belts can offer manufacturers greater reliability, variety & robustness compared to traditional abrasives; however if used incorrectly, wide belts can soon become worn down and offer a less than perfect finish. From excessive dust production, to chatter marks \u2013 these are some of the most common issues faced.","robots":{"index":"noindex","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"og_locale":"en_GB","og_type":"article","og_title":"5 common wide belt problems & how to solve them - Redwood UK","og_description":"Wide belts can offer manufacturers greater reliability, variety & robustness compared to traditional abrasives; however if used incorrectly, wide belts can soon become worn down and offer a less than perfect finish. From excessive dust production, to chatter marks \u2013 these are some of the most common issues faced.","og_url":"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/","og_site_name":"Redwood UK","article_published_time":"2019-10-11T08:00:52+00:00","article_modified_time":"2023-12-06T14:18:23+00:00","og_image":[{"width":960,"height":720,"url":"https:\/\/www.redwood-uk.com\/wp-content\/uploads\/2022\/03\/e83730_eec21f33bee845d9bbf49ebad9d6d043_mv2.jpg","type":"image\/jpeg"}],"author":"code.this","twitter_card":"summary_large_image","twitter_misc":{"Written by":"code.this","Estimated reading time":"3 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/","url":"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/","name":"5 common wide belt problems & how to solve them - Redwood UK","isPartOf":{"@id":"https:\/\/dev.codethisfor.me\/redwood\/#website"},"primaryImageOfPage":{"@id":"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#primaryimage"},"image":{"@id":"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#primaryimage"},"thumbnailUrl":"https:\/\/dev.codethisfor.me\/redwood\/wp-content\/uploads\/2022\/03\/e83730_eec21f33bee845d9bbf49ebad9d6d043_mv2.jpg","datePublished":"2019-10-11T08:00:52+00:00","dateModified":"2023-12-06T14:18:23+00:00","author":{"@id":"https:\/\/dev.codethisfor.me\/redwood\/#\/schema\/person\/12eade5f38aa61ad6a0a00b82afc42ec"},"description":"Wide belts can offer manufacturers greater reliability, variety & robustness compared to traditional abrasives; however if used incorrectly, wide belts can soon become worn down and offer a less than perfect finish. From excessive dust production, to chatter marks \u2013 these are some of the most common issues faced.","breadcrumb":{"@id":"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#breadcrumb"},"inLanguage":"en-GB","potentialAction":[{"@type":"ReadAction","target":["https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/"]}]},{"@type":"ImageObject","inLanguage":"en-GB","@id":"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#primaryimage","url":"https:\/\/dev.codethisfor.me\/redwood\/wp-content\/uploads\/2022\/03\/e83730_eec21f33bee845d9bbf49ebad9d6d043_mv2.jpg","contentUrl":"https:\/\/dev.codethisfor.me\/redwood\/wp-content\/uploads\/2022\/03\/e83730_eec21f33bee845d9bbf49ebad9d6d043_mv2.jpg","width":960,"height":720},{"@type":"BreadcrumbList","@id":"https:\/\/www.redwood-uk.com\/2019\/10\/5-common-wide-belt-problems-how-to-solve-them\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/www.redwood-uk.com\/"},{"@type":"ListItem","position":2,"name":"5 common wide belt problems &#038; how to solve them"}]},{"@type":"WebSite","@id":"https:\/\/dev.codethisfor.me\/redwood\/#website","url":"https:\/\/dev.codethisfor.me\/redwood\/","name":"Redwood UK","description":"Redwood UK","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/dev.codethisfor.me\/redwood\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-GB"},{"@type":"Person","@id":"https:\/\/dev.codethisfor.me\/redwood\/#\/schema\/person\/12eade5f38aa61ad6a0a00b82afc42ec","name":"code.this","image":{"@type":"ImageObject","inLanguage":"en-GB","@id":"https:\/\/dev.codethisfor.me\/redwood\/#\/schema\/person\/image\/","url":"https:\/\/secure.gravatar.com\/avatar\/7971bc45b80d39dff0ac12a376683e7089aa84051e295a3cb23d2305524fa537?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/7971bc45b80d39dff0ac12a376683e7089aa84051e295a3cb23d2305524fa537?s=96&d=mm&r=g","caption":"code.this"},"url":"https:\/\/dev.codethisfor.me\/redwood\/author\/code-this\/"}]}},"_links":{"self":[{"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/posts\/440","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/comments?post=440"}],"version-history":[{"count":1,"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/posts\/440\/revisions"}],"predecessor-version":[{"id":441,"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/posts\/440\/revisions\/441"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/media\/403"}],"wp:attachment":[{"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/media?parent=440"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/categories?post=440"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dev.codethisfor.me\/redwood\/wp-json\/wp\/v2\/tags?post=440"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}